
Convenient-Cleaning Brush Self-Cleaning Filter
Product Details
The convenient-cleaning brush self-cleaning filter is a kind of high-efficiency and automatic filtration equipment, which is widely used in industrial water treatment, circulating cooling water system, heat exchange system, central air conditioning system and other fields. It can be cleaned automatically, reducing the need for manual operation, improving the filtration efficiency and ensuring the safe operation of the system.
Let's demystify the convenient-cleaning brush self-cleaning filter. The core of this filter is its automatic cleaning mechanism, which consists of a sturdy stainless steel brush and a precisely designed filter screen. When the fluid passes through the filter screen, impurities are intercepted, and these impurities will gradually accumulate as time or pressure difference increases. Once the preset cleaning conditions are reached, the motor will activate, causing the stainless steel brush to thoroughly clean the filter screen, removing the attached impurities and expelling them through the bottom sewage outlet.
This process can be likened to the self-purification of rivers in nature. Just as river water initializes sediment removal from its banks, brush self-cleaning filters use built-in "rivers" - that is, flowing fluids and "brushes" - to remove "riparian sediment" from the filter.
Parameters
Comprehensive Parameters |
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Operating flow |
50m³/h - 2500m³/h |
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Working pressure |
2bar - 16bar (230psi) |
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Filter area |
3000cm² - 20000 cm² |
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Inlet / outlet diameter |
DN50 - DN900 |
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Ultra-high operating temperature |
80°C |
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Cleaning Parameters |
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Blow-down valve |
Cleaning time |
Water consumption per cleaning |
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DN25, DN50, DN80 |
15 - 60S |
≤ 1% |
Highlights
1. The brush-type self-cleaning filter can be automatically cleaned, reducing the need for manual operation and reducing operating costs.
2. The filter screen is made of stainless steel, which has a good filtration effect and can intercept tiny impurities in the water.
3. During the cleaning process, the system continuously flows to ensure the continuity of the production process.
4. The brush self-cleaning filter can be controlled by pressure difference, time, manual and PLC to adapt to different application requirements.
5. The automatic cleaning function reduces energy consumption, reduces sewage discharge, and is conducive to environmental protection.
Application
1. Industrial water treatment. The brush self-cleaning filters are widely used in various industrial water treatment fields, such as papermaking, food, chemical industry, and power generation.
2. Circulating cooling water system. In the circulating cooling water system, the brush self-cleaning filter is used to ensure the purity of water quality and prevent system blockage.
3. Heat exchange system. The brush self-cleaning filters are used in heat exchange systems to ensure heat exchange efficiency and reduce energy consumption.
4. Central air conditioning system. In the central air conditioning system, the brush self-cleaning filters are used to ensure water quality, prevent pipeline blockage, and improve air conditioning efficiency.
Control mode
The brush self-cleaning filter offers a variety of options in terms of control methods. Differential pressure control is a common method, which determines whether to start the cleaning program based on the pressure difference between the inlet and outlet. Time control is based on the set time interval to perform cleaning, which is suitable for occasions where the impurity deposition rate is more uniform. Manual control allows the operator to manually start the cleaning process when necessary, while PLC control allows for more advanced automation management, which is easy to integrate seamlessly with existing production control systems.
Taking numbers as an example, if the pressure differential setting of a filtration system is 0.5 bar, then once the actual pressure differential reaches this value, the control system will automatically trigger the cleaning program. Likewise, if the time control is set to clean every 24 hours, the system will perform the cleaning as planned, regardless of the actual situation.
Whereas traditional hand-cleaned filters require downtime and human intervention, brush-type self-cleaning filters enable continuous unattended operation. It's like having a tireless "cleaner" who keeps the production line clean and efficient at all times.
Selection
1. Flow. According to actual needs, choose the appropriate flow specification.
2. Filter screen pore size. Choose the appropriate filter screen pore size according to the particle size of impurities in the water.
3. Control mode. According to actual needs, select differential pressure, time, manual and PLC control methods.
4. Material. According to the characteristics of the medium, choose the appropriate shell and filter material.
5. Installation method. According to the site conditions, choose the appropriate installation method, such as horizontal installation or vertical installation.
FAQ
1. Q: What is the function of a filter?
A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.
2. Q: How to choose a suitable filter?
A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.
3. Q: What is the working principle of a filter?
A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.
4. Q: How to maintain and care for a filter?
A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.
5. Q: What is the service life of a filter?
A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.
6. Q: What should be paid attention to during filter installation?
A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.
7. Q: What is the replacement cycle for filters?
A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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