
Advanced Structure Low Resistance Basket Filter
Product Details
The advanced structure low resistance basket filter is a common mechanical filtration equipment, mainly used for liquid clarification and purification, widely used in chemical, petroleum, food, medicine and other industries. The basket filter has the advantages of simple structure, high filtration efficiency, easy operation and convenient maintenance, which has won the favor of the majority of users.
Technical Data
Material of housing |
Cast iron, carbon steel |
Stainless steel |
Material of strainers |
Stainless steel |
|
Material of seal components |
Oil-resistant asbestos, flexible graphite, PTFE |
|
Working temperature |
-30 ~ +380°C |
-80 ~ +450°C |
Filtration precision |
10 ~ 300 meshes |
|
Nominal pressure |
0.6 ~ 6.4 Mpa (150Lb ~ 300Lb) |
|
Connection |
Flange, welding |
Construction and Design
The basket filter consists primarily of a pipe, which serves as the inlet for the liquid to be filtered; a main pipe or body that houses the filtering element; a filter basket, typically made of metal wire mesh or other suitable material, which acts as the primary filtration medium; a flange, which provides a sealing surface for connection to the system; a flange cover or lid, which secures the filter basket within the main pipe; and various fasteners such as bolts and nuts, which hold the assembly together.
The design of the basket filter allows for a simple yet effective filtration process. Liquid enters through the main pipe and is directed into the filter basket. As the liquid passes through the fine mesh of the basket, solid particles are trapped and retained, while the clean fluid exits through the outlet port.
Filtration Mechanism
The key to the basket filter's effectiveness lies in its filtration mechanism. The filter basket is designed with a specific mesh size that allows it to capture particles of a certain size range while permitting the passage of smaller particles and the fluid itself. This selective permeability ensures that only the desired level of purity is achieved.
Over time, as more particles are trapped in the filter basket, the flow rate of the fluid through the filter may decrease. To maintain optimal performance, it is necessary to periodically clean or replace the filter basket. Fortunately, the basket filter is designed for easy maintenance. Most models feature a drain plug or valve at the bottom of the main pipe, allowing for the convenient removal of collected debris and the draining of accumulated fluids.
Application
In practical applications, basket filters can be customized according to user requests to meet different occasions and filtration requirements.
For example,
In the chemical industry, basket filters can be used to clarify and purify liquid products to improve product quality;
In the petroleum industry, they can be used for the filtration of lubricating oil and fuel oil to ensure the normal operation of equipment;
In the food industry, they can be used for the filtration of fruit juices and beverages to ensure product taste and hygiene standards;
In the pharmaceutical industry, they can be used for the filtration of pharmaceutical liquids to ensure efficacy and safety.
Advantages and Benefits
One of the main advantages of our advanced structure low resistance basket filter is its ability to provide consistent and reliable filtration over a wide range of flow rates and particle sizes. Its simple design also makes it easy to install, operate, and maintain, which helps to reduce downtime and operational costs.
Another significant benefit is the versatility of the basket filter. It can be customized to meet specific application requirements, including variations in pressure, temperature, and flow rate. This adaptability ensures that the filter can be effectively integrated into existing systems without the need for extensive modifications or replacements.
Maintenance and Upkeep
In order to ensure the normal operation of the basket filter and prolong its service life, regular maintenance and maintenance are required.
1. Clean the filter. Regularly check the blockage of the filter and clean it if necessary.
2. Check the seal. Ensure that all sealing components are not damaged to prevent leakage.
3. Replacement parts. Damaged or aging parts should be replaced promptly.
FAQ
1. Q: What is the function of a filter?
A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.
2. Q: How to choose a suitable filter?
A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.
3. Q: What is the working principle of a filter?
A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.
4. Q: How to maintain and care for a filter?
A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.
5. Q: What is the service life of a filter?
A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.
6. Q: What should be paid attention to during filter installation?
A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.
7. Q: What is the replacement cycle for filters?
A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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