
Long-Life High Reliability Vertical Leaf Filter
Product Details
The long-life high reliability vertical leaf filter is an efficient and energy-saving precision clarification filter equipment, which is widely used in various industrial filtration occasions. It is characterized by its vertical design and innovative vibrating slag discharge mechanism. This equipment represents a significant advancement in efficiency, energy conservation, and fully automated, hermetically sealed operation.
The leaf filters are usually composed of multiple filter plates, which are composed of multiple layers of stainless steel filter meshes. During the filtration process, when the pressure difference or time reaches the set value, the machine will stop filtering and remove the solid particles (filter cake) on the filter screen by vibrating the slag remover or manual cleaning, thus realizing the regeneration of the filter screen.
Parameters
Working pressure: 0.1-0.4Mpa
Operating temperature: ≤150°C
Filter area: 4-80m2
Operational Features
- Vibrating Slag Discharge
A standout feature of the vertical leaf filter is its innovative vibrating slag discharge mechanism. This mechanism utilizes controlled vibrations to dislodge accumulated slag and debris from the filter elements, ensuring continuous operation and minimizing downtime for manual cleaning.
- Environmental Sustainability
The vertical leaf filter embodies principles of environmental sustainability through its eco-friendly and clean filtration process. By efficiently removing impurities from fluid streams, this equipment contributes to the preservation of environmental quality and the reduction of waste generation.
- Automatic Operation
Equipped with advanced automation technology, the vertical leaf filter operates seamlessly in a fully automated mode. From material intake to slag discharge, the entire filtration process is meticulously controlled, eliminating the need for manual intervention and enhancing operational efficiency.
Design and Components
- Vertical Configuration
The vertical leaf filter distinguishes itself through its vertical orientation, which optimizes space utilization and facilitates efficient filtration processes. This design enables gravity-assisted filtration, enhancing the flow of materials through the filter elements.
- Stainless Steel Enclosure
Crafted from high-quality stainless steel, the vertical leaf filter features a robust and durable enclosure. This stainless steel construction ensures resistance to corrosion, longevity, and compliance with stringent industry hygiene standards.
- Dual-Sided Filtration Plates
At the heart of the vertical leaf filter are its dual-sided filtration plates. These plates serve as the primary filtration mechanism, effectively capturing impurities and particulate matter from the fluid stream. The dual-sided configuration maximizes filtration surface area, enhancing filtration efficiency and throughput.
Applications
- Precision Filtration
In industries such as pharmaceuticals and food and beverage, precise filtration is paramount to ensure product quality and safety. The vertical leaf filter excels in this regard, providing exceptional clarity and purity by effectively removing even the finest particulate matter from fluid materials.
- Decolorization Filtration
In addition to its role in precision filtration, the vertical leaf filter is also widely utilized for decolorization filtration. This process involves the removal of colorants and pigments from various liquids, enhancing their visual appeal and marketability.
- Versatility Across Industries
From petroleum refining to chemical processing, the vertical leaf filter finds diverse applications across a multitude of industries. Its adaptability and effectiveness make it a versatile solution for the filtration needs of different sectors, ranging from large-scale industrial operations to specialized niche markets.
Advantages
- High Efficiency
The vertical leaf filter delivers unparalleled filtration efficiency, thanks to its advanced design and innovative features. By optimizing filtration processes and minimizing downtime, this equipment enhances overall productivity and reduces operating costs.
- Energy Conservation
The vertical leaf filter prioritizes energy conservation through its efficient operation and automated control systems. By minimizing energy consumption and maximizing resource utilization, this equipment aligns with sustainability goals and regulatory requirements.
- Cost Savings
In addition to energy conservation, the vertical leaf filter offers substantial cost savings through its long-term reliability and low maintenance requirements. By reducing the need for manual intervention and prolonging equipment lifespan, this filtration solution delivers significant return on investment for businesses.
FAQ
1. Q: What is the function of a filter?
A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.
2. Q: How to choose a suitable filter?
A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.
3. Q: What is the working principle of a filter?
A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.
4. Q: How to maintain and care for a filter?
A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.
5. Q: What is the service life of a filter?
A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.
6. Q: What should be paid attention to during filter installation?
A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.
7. Q: What is the replacement cycle for filters?
A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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