
Straight-Through Stainless Steel Basket Filter
Product Details
The straight-through stainless steel basket filter is a kind of equipment used for filtering liquid materials in industrial production processes. It is mainly suitable for filtering liquid materials in various industrial production departments, including but not limited to petroleum, chemical, light industry, food, medicine and other fields. This filter can handle materials of different properties, such as weakly corrosive materials, corrosive materials, low temperature materials, etc.
Our straight-through stainless steel basket filter is designed to efficiently remove large solid particle impurities from pipeline liquids to protect subsequent mechanical equipment such as pumps, compressors, meters, etc. from damage and ensure the stability and safety of the production process.
Structural Composition
The straight-through stainless steel basket filter is mainly composed of the following parts:
1. Cylinder. As the main part, it is made of high-quality stainless steel corrosion-resistant material to accommodate the filter basket and withstand system pressure.
2. Filter basket. The core filter component is composed of wire mesh, filter frame, etc. Its mesh size determines the filtration accuracy and can effectively intercept impurities larger than the mesh size.
3. Flange and flange cover. Used to seal the interface between the filter and the pipeline for easy installation and removal.
4. Fasteners. Such as screws, nuts, etc., are used to fix flange covers to ensure sealing.
5. Discharge port/cleaning port. Located at the bottom of the cylinder, it is convenient for discharging captured impurities and cleaning.
Working Principle
The working principle of the straight-through stainless steel basket filter is relatively simple and intuitive. When the liquid containing impurities enters the filter from the water inlet and passes through the filter basket, the solid particles in the liquid are trapped on the surface or inside the filter basket due to their size larger than the filter screen aperture. The clean liquid passes through the filter screen and is discharged from the water outlet smoothly, thus achieving the purpose of purifying the liquid. This design allows the equipment to continuously remove contaminants without interrupting the operation of the entire system, ensuring the normal operation and prolonging the service life of the equipment.
Technical Parameters
Material of housing |
Cast iron, carbon steel |
Stainless steel |
Material of strainers |
Stainless steel |
|
Material of seal components |
Oil-resistant asbestos, flexible graphite, PTFE |
|
Working temperature |
-30 ~ +380°C |
-80 ~ +450°C |
Filtration precision |
10 ~ 300 meshes |
|
Nominal pressure |
0.6 ~ 6.4 Mpa (150Lb ~ 300Lb) |
|
Connection |
Flange, welding |
Application field
The straight-through stainless steel basket filters are widely used in the following fields due to their simple structure, high filtration efficiency, and convenient maintenance.
1. Chemical industry. Used for filtration of liquid products to ensure product quality.
2. Oil and gas industry. Used for filtration of pipeline systems to protect pumps, valves, and other equipment.
3. Food and beverage industry. Used for liquid food filtration to ensure food safety.
4. Pharmaceutical industry. Used for liquid filtration in the production process of medicines to ensure the quality of medicines.
5. Environmental protection. Used for wastewater treatment to remove solid particles from liquids and protect the environment.
Installation and maintenance
- Installation
It should be installed before the suction port of the pump or important equipment to protect critical equipment.
Make sure that the direction of the filter is marked in accordance with the actual liquid flow.
Seal flange connections with appropriate gaskets and tighten flange bolts according to standard torque.
- Maintenance
Regularly check the pressure drop of the filter, and when it exceeds the set value, clean or replace the filter basket in time.
When cleaning, first close the upstream and downstream valves, open the discharge port to empty the liquid, and then remove the flange cover to remove the filter basket.
When cleaning the filter basket, use a soft brush or high-pressure water gun to rinse carefully to avoid damage to the filter.
Check whether the filter basket and various components are worn or damaged, and replace them promptly if necessary.
After maintenance, reassemble and check the tightness to ensure no leakage.
FAQ
1. Q: What is the function of a filter?
A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.
2. Q: How to choose a suitable filter?
A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.
3. Q: What is the working principle of a filter?
A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.
4. Q: How to maintain and care for a filter?
A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.
5. Q: What is the service life of a filter?
A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.
6. Q: What should be paid attention to during filter installation?
A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.
7. Q: What is the replacement cycle for filters?
A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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