Vertical Fully Automatic Self Cleaning Filter

Name: Vertical Fully Automatic Self Cleaning Filter
Brand: AIDA
SKU: 236713209

The vertical fully automatic self cleaning filter can automatically complete the filtration and cleaning process without manual intervention. It intercepts solid substances such as impurities and particles in the water through the filter screen to reduce the turbidity of the water and improve the water quality.

Product Details

In industrial processes and fluid handling, maintaining the purity and integrity of the medium is crucial. Contaminants can cause significant damage to equipment, reduce efficiency, or compromise the quality of the product. This is where vertical fully automatic self-cleaning filters come into play. These advanced filtration systems combine high-performance filtering capabilities with the convenience of automated cleaning, making them highly sought after in various industries.

The vertical fully automatic self cleaning filter intercepts solid substances such as impurities and particles in the water through the filter screen to reduce the turbidity of the water and improve the water quality. When a certain amount of dirt has accumulated on the filter screen, the system will automatically start the sewage discharge mechanism to clean the filter screen and remove impurities, and the water flow will not be interrupted during the sewage discharge period. The filter is suitable for multiple industries, such as industrial, agricultural, municipal power, electronics, medicine, food, printing and dyeing, construction, steel, metallurgy, papermaking and other water filtration scenarios.

Technical Data

Maximum flow : 20-3000m³/h

Minimum working pressure : 0.2MPa(g)

Maximum working pressure : 1.6MPa(g)

Maximum operating temperature : 80°C

Filtration accuracy: 10-3000μm

Filter mesh : 304, 316L stainless steel

Filter housing : Carbon steel / 304, 316L stainless steel

Motor power : 0.37-1.1KW

Voltage : 380V 50Hz three-phase

Operational Principle

The operation of a vertical fully automatic self-cleaning filter is predicated on a simple yet effective principle: as fluid passes through the filter, any particles that are larger than the filter's rating are captured. Over time, these particles accumulate, leading to an increased pressure differential across the filter. When this differential reaches a predetermined threshold, indicating that the filter needs cleaning, the system initiates an automated cleaning cycle.

During cleaning, the filter's self-cleaning mechanism, often involving a brush, removes the accumulated particles. The debris is then flushed out of the system via a drain, leaving the filter element ready for continued operation. This process allows for continuous filtration without manual intervention, which saves time, reduces maintenance costs, and minimizes downtime.

Core Components

A vertical fully automatic self-cleaning filter consists of several key components:

1. Filter casing. Holds the filter element and provides a sealed environment for the filtration process.

2. Filter element. The actual filtering surface, usually made from a durable material like metal mesh, with micron-sized pores that trap impurities.

3. Self-cleaning mechanism. A motorized brush, designed to dislodge trapped particles from the filter element.

4. Control system. Monitors the pressure differential and automatically triggers the cleaning cycle when necessary.

5. Waste/drain valve. Allows the expelled particles and flushing water to exit the system during the cleaning process.

6. Motor and drive. Powers the self-cleaning mechanism and ensures its proper functioning.

Technical Advantages

The benefits of the vertical fully automatic self-cleaning filters are manifold

1. Extended intervals between maintenance. Automated cleaning enables the filter to maintain its performance for longer periods without manual intervention.

2. Consistent filtration efficiency. By removing accumulated particles promptly, these filters ensure consistent flow rates and filtration efficacy.

3. Reduced operational costs. Fewer resources are required for maintenance, and the risk of unplanned downtime due to clogged filters is significantly reduced.

4. Environmental considerations. They promote water conservation by recirculating water within the system, reducing overall water usage.

5. User-friendly design. Many models feature user-friendly control panels, remote monitoring, and diagnostic systems that simplify oversight and troubleshooting.

Applications Across Industries

The vertical fully automatic self-cleaning filters are used extensively in applications where continuous filtration is critical, including

1. Water treatment. For both municipal supply and industrial use, ensuring water purity is essential.

2. Food & beverage processing. To maintain hygiene standards and prevent contamination.

3. Pharmaceutical manufacturing. Ensuring pure water or other fluids for production processes.

4. Oil & gas extraction. To clean and protect expensive equipment from particulate matter in extracted fluids.

5. Chemical processes. Where strict particle control is necessary to prevent reaction contamination.

6. Power generation. For cooling towers and lubrication systems in power plants.

7. Irrigation systems. To prevent clogging and ensure even water distribution.

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution