Uniform Filtration Accuracy Sintered Mesh Filter Disc

The uniform filtration accuracy sintered mesh filter disc is a highly efficient filter material that combines the characteristics of multi-layer metal woven wire mesh and is manufactured through special processes such as laminate pressing and vacuum sintering. This filter disc is designed to provide a filtration solution with high mechanical strength and overall rigidity to meet various industrial filtration needs. It can reasonably match and design the pore size, permeability and strength characteristics of the material, so that it has excellent filtration accuracy, filtration impedance, mechanical strength, wear resistance, heat resistance and machinability.

The filtration accuracy is usually between 1 and 200 micrometers, and can be selected according to requirements. It can be used for continuous filtration from -200 degrees to up to 650 degrees.

Structure and principle

The basic structure of a uniform filtration accuracy sintered mesh filter disc consists of multiple layers of metal woven wire mesh, which are tightly bonded together by a special laminate pressing process and then cured by a vacuum sintering process to form a strong whole. The mesh of each layer is staggered to form a uniform and ideal filtration structure. This structure not only enhances the strength and stability of the filter disc, but also ensures the uniformity of the filtration accuracy.

Material selection

The uniform filtration accuracy sintered mesh filter discs are usually made of stainless steel, especially SUS316L stainless steel, because of its good corrosion resistance and high temperature resistance. This allows sintered mesh filter discs to last for a long time in harsh industrial environments without being affected by chemical corrosion or temperature changes.

Manufacturing process

The manufacturing process of a uniform filtration accuracy sintered mesh filter disc involves the following key steps:

1. Wire mesh preparation. First, the stainless steel wire is woven into a mesh structure.

2. Laminated pressing. The multi-layer woven wire mesh is staggered at a specific angle, and pressure is applied to make it tightly bonded.

3. Vacuum sintering. Heat treatment in a vacuum environment to fuse the contact points between the wire mesh to form a solid whole.

4. Post-processing. After sintering, the filter disc may undergo some post-processing, such as cutting, sanding, or coating, to meet specific application requirements.

Parameters

Performance characteristics

The uniform filtration accuracy sintered mesh filter disc has the following significant performance characteristics:

- High strength and high rigidity

Due to the use of a multi-layer wire mesh structure, the sintered mesh filter disc has high mechanical strength and overall rigidity, capable of withstanding greater pressure and impact.

- Uniform filtration accuracy

The mesh of each layer of wire mesh is interlaced to form a uniform filtration structure, ensuring the stability and reliability of filtration accuracy.

- Good temperature resistance

The stainless steel material allows the sintered mesh filter disc to operate over a wide temperature range, maintaining stable performance from low temperature to high temperature.

- Easy to clean and maintain

Due to the particularity of its structure, the sintered mesh filter disc can be cleaned by simple physical methods, such as backwashing, to remove blockages and extend their service life.

Application field

Due to its excellent performance, the uniform filtration accuracy sintered mesh filter discs are widely used in many industrial fields, including but not limited to:

- Petrochemical industry: used to filter high-viscosity polymer extruded materials, such as polypropylene, polyethylene, etc.

- Food and beverage industry: used to filter liquid foods such as cooking oils, fruit juices, etc.

- Pharmaceutical industry: used to filter pharmaceutical liquids and other pharmaceutical raw materials.

- Water treatment industry: used to filter water quality, remove suspended solids and impurities.

- Automotive industry: used for filtration of fuel and lubricants.

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· Become a global purification leadership brand

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