High Reliability Standard Five-Layer Sintered Wire Mesh

The high reliability standard five-layer sintered wire mesh is a filter material made of multi-layer stainless steel wire mesh sintered at high temperature. It is usually composed of five layers: protective layer, control layer, dispersion layer, separation layer and support layer. Each layer of wire mesh has its own unique role and together constitutes a complete filtration system. This structural design makes the five-layer sintered wire mesh effective in intercepting tiny particles while maintaining good fluid channels, thus achieving efficient and stable filtration performance.

Materials and production processes

The main raw material of the high reliability standard five-layer sintered wire mesh is stainless steel wire mesh. The commonly used materials are 304, 316L, etc. These materials have good corrosion resistance, high temperature resistance and mechanical properties. In the production process, the stainless steel wire mesh is first cut and sorted according to certain specifications and aperture, and then the multi-layer wire mesh is superimposed together, and it is tightly combined by high temperature sintering technology. The sintering temperature is generally between 1100°C and 1200°C. The sintering time is adjusted according to the thickness and material of the wire mesh. The five-layer sintered wire mesh has the characteristics of stable structure, uniform aperture and high filtration accuracy.

Parameters

Performance characteristics

1. High-precision filtration

The filtration accuracy of the five-layer sintered wire mesh can reach a minimum of 1μm, which can effectively filter out impurities and particles in liquids or gases. Due to its unique five-layer structure design, each layer of wire mesh can play its own filtration role, thus achieving efficient filtration effect.

2. High strength and corrosion resistance

The material of the five-layer sintered wire mesh is stainless steel alloy, which has good corrosion resistance and wear resistance. Even in harsh environments for a long time, it can maintain good performance and service life. In addition, the structure of the five-layer sintered wire mesh is stable, not easy to deform and damage, further improving its service life.

3. Easy to clean

The surface of the five-layer sintered wire mesh is smooth and has a certain self-cleaning function. When the contaminants generated during the filtration process accumulate to a certain extent, the contaminants can be removed by reverse washing or chemical cleaning to restore their filtration performance. This easy-to-clean feature allows the five-layer sintered wire mesh to maintain a long-term stable filtration effect.

4. High reliability

The structure of the five-layer sintered wire mesh is stable and the performance is reliable. There will be no leakage or blockage during use, which can ensure the normal operation of the filtration equipment. At the same time, the five-layer sintered net also has good pressure resistance and temperature resistance, which can adapt to various working conditions and environments.

5. Diversified customization

five-layer sintered wire mesh can be customized according to customer needs. Customers can choose different parameters such as material, aperture, size and shape according to their actual needs to meet specific filtration requirements. This diverse customization service enables five-layer sintered wire mesh to be widely used in various fields and industries.

Application field

As an efficient and stable filter material, the high reliability standard five-layer sintered wire mesh is widely used in various fields. The following are some typical application fields:

1. Hydraulic system

In a hydraulic system, a five-layer sintered wire mesh can be used as a filter for hydraulic oil, effectively removing particles and impurities from the hydraulic oil, ensuring the normal operation of the hydraulic system and prolonging its service life.

2. Lubrication system

In the lubrication system, a five-layer sintered wire mesh can be used as a filter for lubricating oil to remove wear metal particles and other contaminants from the lubricating oil, reducing equipment wear and failure rates.

3. Gearbox

In the gearbox, a five-layer sintered wire mesh can be used as a filter for gear oil to remove impurities and particles from the gear oil, protecting the normal operation of the gear and prolonging its service life.

4. Aerospace

In the aerospace field, five-layer sintered wire mesh can be used for fuel filtration of aircraft engines and filtration of hydraulic systems to ensure flight safety and the normal operation of equipment.

5. Petrochemical

In the field of petrochemical industry, the five-layer sintered wire mesh can be used for filtration operations in the pretreatment of crude oil and the refining process of products to remove impurities and particles, improving product quality and economic benefits.

6. Pharmaceutical industry

In the pharmaceutical industry, the five-layer sintered wire mesh can be used for filtration operations in raw material filtration, product refining, and wastewater treatment in the pharmaceutical production process to ensure the quality and safety of medicines.

7. Food and beverage industry

In the food and beverage industry, five-layer sintered nets can be used for filtration operations in the pretreatment of raw materials, product refining, and wastewater treatment to ensure the quality, hygiene, and safety of food and beverages.

8. Water treatment industry

In the water treatment industry, the five-layer sintered wire mesh can be used for filtration operations in raw water pretreatment, wastewater treatment, and seawater desalination to remove suspended solids and particulate matter from water and improve water quality and utilization.

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