Vacuum Dehydration Oil Purifier Machine

A vacuum dehydration oil purifier machine is a specialized device that employs vacuum technology to remove moisture, gases, particulate matter, and other contaminants from lubricating oils, insulating fluids, and hydraulic fluids. It plays a critical role in maintaining the integrity and functionality of industrial equipment, such as turbines, transformers, compressors, gearboxes, and hydraulic systems, by ensuring the oil remains clean, dry, and free of impurities.

Key Components and Working Principle

a) Vacuum chamber. At the heart of the vacuum dehydration oil purifier machine is a vacuum chamber where the oil is subjected to reduced pressure. This low-pressure environment facilitates the removal of water and other volatile contaminants from the oil.

b) Heating system. The machine is equipped with a heating system that raises the temperature of the oil to aid in the separation of water and other contaminants. Heating the oil reduces its viscosity and increases its ability to release trapped water molecules.

c) Filtration unit. A crucial component of the purification process is the filtration unit, which consists of various filter elements designed to capture solid particles and impurities present in the oil. These filters are often made of materials with high filtration efficiency, such as cellulose, fiberglass, or synthetic media.

d) Condenser. As water and other volatile contaminants are removed from the oil, they are converted into vapor and evacuated from the vacuum chamber. The condenser helps to condense these vapors back into liquid form, which can then be collected and disposed of properly.

e) Control system. Modern vacuum dehydration oil purifier machines are equipped with advanced control systems that allow operators to monitor and adjust various parameters, such as temperature, vacuum level, and flow rate, to optimize the purification process for different types of oils and contaminants.

Technical parameters

Flow rate (L/min) : 25, 32, 50, 100, 150, 200

Working pressure (Mpa) : 0.6

Rated vacuum (Mpa) : ≤ - 0.095

Water content (ppm) : 5 - 30

Air content : ≤ 0.2%

Coarse filtration (μm) : 100

Grade 1 filter rating (μm) : 10,20

Grade 2 filter rating (μm) : 3,5

Pressure differentials (Mpa) : 0.2

Voltage (V) : AC 380V Three-phase,50Hz

Motor power (kw) : 18, 26, 36, 65, 65, 135

Weight (kg) : 360, 470, 680, 840, 960, 1500

Benefits

Employing a vacuum dehydration oil purifier machine offers several significant advantages:

a) Improved equipment reliability. By removing contaminants and moisture, the machine extends the service life of oils and the components they lubricate, reducing the risk of equipment failures, unscheduled downtime, and costly repairs.

b) Enhanced energy efficiency. Clean, dry oil improves the efficiency of rotating machinery, reducing frictional losses and energy consumption, ultimately leading to cost savings.

c) Environmental sustainability. Regular oil purification reduces the need for frequent oil changes, minimizing waste oil generation and promoting the reuse of valuable resources. Moreover, the captured contaminants can often be disposed of or recycled in an environmentally responsible manner.

d) Condition monitoring and predictive maintenance. The machine can be equipped with sensors and monitoring systems to measure oil properties (e.g., moisture content, particle count, dielectric strength) and provide real-time data for proactive maintenance decisions.

Operational Considerations

When selecting and operating a vacuum dehydration oil purifier machine, several factors should be taken into account:

a) Oil type and application. Different oils and applications may require specific machine configurations, filtration media, and treatment processes. Consult the manufacturer's recommendations and industry guidelines to ensure the chosen machine is suitable for the intended use.

b) Flow rate and capacity. The machine's flow rate and total holding capacity should match the volume of oil to be treated and the desired processing time, considering factors like system size, oil change intervals, and production schedules.

c) Maintenance and monitoring. Regular maintenance, including filter replacement, vacuum pump inspection, and system cleaning, is essential to ensure optimal performance and longevity. Implementing a condition-based maintenance program, utilizing built-in monitoring systems, or partnering with a service provider can further enhance machine reliability and efficiency.

d) Safety and compliance. Adhere to applicable safety regulations, including proper grounding, ventilation, and handling of hazardous materials. Ensure the machine complies with relevant industry standards (e.g., IEEE, IEC, ISO) and environmental legislation.

Application

Hydraulic and lubrication systems in different industries (for example, machine tools, plastic injection moulding machines, paper mills, construction machinery, steel industry, marine & offshore, mobile industry)

FAQ

1. What is an oil purifier, and how does it work?

An oil purifier is a device designed to remove impurities and contaminants from used oil, making it suitable for reuse or safe disposal. It works by passing the oil through various filtering elements, which trap the particles and impurities while allowing clean oil to pass through.

2. What types of oils can be filtered using an oil purifier?

Oil purifiers can be used to filter various types of oils, including the transformer oil, turbine oil, lubricating oil, hydraulic oil.

3. Can I dispose of the filtered oil safely?

Yes, once the oil has been filtered, it can be disposed of safely, provided that it meets the local regulations and guidelines for waste oil disposal. Be sure to check with your local authorities or waste management companies to determine the proper procedures for disposing of filtered oil in your area.

4. Is it cost-effective to invest in an oil purifier?

Investing in an oil purifier can be cost-effective in the long run, as it allows you to reuse filtered oil, reducing the need for frequent oil changes and the associated costs. Moreover, maintaining clean oil helps extend the life of equipment and reduces the likelihood of costly repairs due to premature wear and tear.

Why choose us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

Enterprise tenet: Honest first, quality foremost

Operation belief: Establishment of AIDA brand and satisfaction of users are our persistent pursuit.

Service tenet: Responsible for every procedure; responsible for every machine; responsible for every customer.

Hot Tags: vacuum dehydration oil purifier machine, China, factory, price, buy, hydraulic transformer oil filter cartridge, suction oil filter for power plant, Automatic Self Cleaning Filter, multi colored air compressor oil filter, high precision automatic self cleaning filter, basket strainer in pipe