
Automatic Brush Self-Cleaning Filter
Product Details
The automatic brush self-cleaning filter is an efficient and intelligent online filtration equipment. The motor drives the stainless steel brush to automatically remove impurities on the filter screen and discharge them through the bottom sewage outlet, so as to realize the self-cleaning of the filter. This filter can not only effectively improve the filtration efficiency and prolong the life of the filter screen, but also reduce the labor intensity of manual cleaning and reduce production costs.
Working Principle
The working principle of the automatic brush self-cleaning filter is that the stainless steel brush is driven by the motor to automatically remove impurities attached to the filter screen when the time or pressure difference reaches the set value. The whole self-cleaning process involves two main steps: the first step is to open the automatic sewage valve located on the self-cleaning filter; the second step is that the motor drives the cleaning system in the filter screen of the self-cleaning filter, and the impurities intercepted by the filter screen are discharged from the sewage valve.
Structure
The automatic brush self-cleaning filter is mainly composed of a shell, a filter screen, a cleaning device, a sewage discharge device, and a control system.
1. Shell
The shell is the main part of the filter, usually made of carbon steel or stainless steel, and has a certain pressure resistance.
2. Filter element
The filter element is the core part of the filter and is used to intercept impurities in the water. The filter material's pore size can be selected according to actual needs.
3. Cleaning device
The cleaning device includes motor, gear reducer, cleaning brush and other components. The motor drives the cleaning brush to rotate through the gear reducer to clean the filter screen.
4. Sewage discharge device
The sewage discharge device includes automatic sewage valve, sewage pipe and other components. When the impurities on the inner wall of the filter screen accumulate to a certain extent, the automatic sewage valve opens to discharge the impurities.
5. Control system
The control system is used to control the operation of the filter, including differential pressure controller, time controller, manual controller and PLC. According to actual needs, the appropriate control method can be selected.
Advantages
The automatic brush self-cleaning filter offers the following advantages:
1. Online cleaning
The automatic brush self-cleaning filter is an online filtration equipment that can be cleaned during the operation of the equipment without downtime, thus ensuring the continuity of the production process.
2. Automatic control
The entire operation process of the automatic brush self-cleaning filter is controlled by an intelligent control box, and the control methods can be selected from differential pressure, time, manual and PLC control to achieve automatic operation, automatic cleaning and automatic sewage discharge of the filter.
3. High filtration efficiency
The automatic brush self-cleaning filter uses a high-efficiency stainless steel filter, which can effectively intercept impurities in the water and improve water quality.
4. Thorough cleaning
The automatic brush self-cleaning filter drives the stainless steel brush through the motor to thoroughly clean the filter screen to ensure the filtration effect of the filter screen.
5. Compact structure
The automatic brush self-cleaning filter has a compact structure and a small footprint, making it easy to install and maintain.
6. Excellent material
The automatic brush self-cleaning filter is made of stainless steel, which has strong corrosion resistance and wear resistance and is suitable for a variety of harsh environments.
7. Energy-saving and environmentally friendly
The automatic brush self-cleaning filter is driven by a motor, providing stable operation, energy saving and environmental protection.
Parameters
***Comprehensive Parameters |
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Operating flow |
50m³/h ~ 2500m³/h |
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Working pressure |
2bar ~ 16bar (230psi) |
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Filter area |
3000cm² ~ 20000 cm² |
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Inlet / outlet diameter |
DN50 ~ DN900 |
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Ultra-high operating temperature |
80°C |
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***Cleaning Parameters |
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Blow-down valve |
Cleaning time |
Water consumption per cleaning |
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DN25; DN50; DN80 |
15 ~ 60S |
≤ 1% |
Application
The automatic brush self-cleaning filter is widely used in industrial, agricultural, municipal, environmental protection and other fields, such as chemical, pharmaceutical, food, beverage, water treatment, power plants, steel, petroleum, papermaking and other industries. It can filter water, air, oil and other media, effectively intercept various suspended matter, particulate matter, microorganisms and other impurities, ensure the normal operation of the production system, and improve product quality.
FAQ
1. Q: What is the function of a filter?
A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.
2. Q: How to choose a suitable filter?
A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.
3. Q: What is the working principle of a filter?
A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.
4. Q: How to maintain and care for a filter?
A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.
5. Q: What is the service life of a filter?
A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.
6. Q: What should be paid attention to during filter installation?
A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.
7. Q: What is the replacement cycle for filters?
A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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