High Quality Stainless Steel Powder Sintered Filter Disc

The high quality stainless steel powder sintered filter disc, a high-performance filter material, converts stainless steel powder into a solid material with a certain pore structure through a special sintering process. This material plays an important role in many industrial fields due to its unique physical and chemical properties.

Features

1. Filtration performance

The high quality stainless steel powder sintered filter disc has excellent filtration performance and can achieve micron-level precision filtration. Its pore structure can be designed as needed to meet different filtration needs.

2. Shape stability

Due to the metallurgical bonding during the sintering process, the stainless steel powder sintered filter disc has high shape stability and mechanical strength, and can maintain stable filtration performance even under high pressure difference environment.

3. Temperature resistance

Stainless steel powder sintered filter discs can work in high temperature environments, up to 900°C, which makes them very useful in many high-temperature industrial processes.

4. Corrosion resistance

Due to the characteristics of its stainless steel material, sintered filter discs have strong corrosion resistance and can be used in a variety of corrosive media such as acids, alkalis, and salts.

5. Impact resistance

Sintered filter discs can withstand a certain degree of impact and alternating loads, which is particularly important in some dynamic filtration systems.

6. Air permeability

Good air permeability enables stainless steel powder sintered filter discs to show efficient separation effects in both gas and liquid filtration.

7. Renewability

Stainless steel powder sintered filter discs can be cleaned by backwashing or backblowing to restore their filtration performance and achieve reuse of components, thereby reducing operating costs.

Application areas

The high quality stainless steel powder sintered filter discs are widely used in many fields due to their excellent performance:

- Petrochemical: used for catalyst recovery, oil filtration, etc.

- Fine chemicals: used for purification and refining of chemicals.

- Food and Beverage: used for filtering edible oil, clarifying juice, etc.

- Pharmaceutical Chemicals: used for filtering liquid medicine, purifying biological products, etc.

- Wastewater Treatment: used to remove suspended matter and microorganisms in wastewater.

- Steel Plant Exhaust Treatment: used to capture and filter particulate matter in harmful gases.

Parameters

Detailed explanation of the production process

1. Raw material preparation

The production of stainless steel powder sintered filter disc starts with the selection of suitable stainless steel powder. These powders are usually composed of high-purity metal elements such as iron, chromium, nickel, etc., which are mixed in specific proportions to form different types of stainless steel, such as SUS304L, SUS316L, etc. The particle size, shape and purity of the powder will affect the performance of the final product.

2. Molding

The stainless steel powder is placed in a special filter disc mold and pressure is applied by a press to compact the powder into the desired shape in the mold. This process requires precise control of pressure, time and temperature to ensure that the powder is evenly compacted and has no gaps.

3. Sintering

The formed blank is placed in a sintering furnace for high-temperature sintering. During the sintering process, the atoms between the powder particles diffuse into each other to form a strong metallurgical bond. The sintering temperature is usually between 1000℃ and 1300℃, depending on the type of stainless steel used and the desired pore structure.

4. Cooling and solidification

After sintering, the filter disc needs to be slowly cooled under a protective atmosphere to prevent oxidation and cracking. Control of the cooling rate is essential to ensure the mechanical properties and filtration efficiency of the filter disc.

5. Removal of finished product

The cooled filter disc is removed from the mold and subjected to subsequent processing and treatment, such as cutting, grinding and surface treatment, to meet specific application requirements.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated

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