
Explosion-Proof Vacuum Oil Purifier Machine
Product Details
Explosion-proof vacuum oil purifier machines are high-safety industrial devices designed specifically for efficiently purifying various oil products in flammable and explosive environments. These oil purifier machines are widely used in places with a certain risk of explosion or where fire prevention is necessary, such as in oil extraction, petrochemical processing, chemical production, coal mining, metallurgical operations, and power facilities. They are commonly used to treat turbine oil, refrigeration oil, hydraulic oil, lubricating oils, etc., to remove water, gases, impurities, and improve oil quality.
Design Concept and Safety Features
1. The core concept ensures safe operation in environments containing combustible gases or dust without causing an ignition source.
2. All electrical components comply with national or international explosion-proof standards (such as ATEX or IECEx) and have appropriate explosion-proof ratings (e.g., Ex dⅡBT4, Ex dⅡCT4).
3. Heating elements typically use explosion-proof types and are equipped with temperature control devices to prevent overheating.
4. The control system has multiple safety protection measures, including automatic shutdown functions for abnormal pressure, liquid level, and temperature.
Structural Features
1. The whole machine is usually made of stainless steel, which has strong corrosion resistance and impact resistance.
2. It is equipped with observation windows to monitor the internal working condition.
3. It is armed with a vacuum pump to create a vacuum environment to lower the boiling point of oil, thereby accelerating the escape of moisture and gases.
4. A multi-stage filtration system includes coarse, fine, and ultra-fine filters to remove solid impurities of different sizes step by step.
Working Principle
1. Under vacuum conditions, water and gases in the oil will evaporate rapidly.
2. Through the condensation system, vapor is condensed into water, thus achieving the effect of dehydration and degassing.
3. Utilizing gravity sedimentation and precision filtration to remove solid impurities in the oil.
4. Equipped with an automatic control system for oil level and oil temperature to ensure stability during operation.
Performance Advantages
1. Significantly improves the oxidation stability of oil products and extends their service life.
2. Effective dehydration and degassing reduce the formation of bubbles in oil products, improving the stability of hydraulic systems.
3. Fine filtration accuracy ensures high cleanliness of oil products, reducing mechanical wear.
4. High automation reduces the workload of operators and maintenance costs.
Applications
The explosion-proof vacuum oil purifier machines are widely used in various industries, including:
1. Power generation. Purification of transformer oil and turbine oil in power plants.
2. Electrical distribution. Maintenance of oil-filled switchgear, capacitors, and transformers.
3. Industrial manufacturing. Purification of hydraulic oil, lubrication oil, and coolant oil in industrial machinery.
4. Mining and construction. Treatment of oil used in mining equipment and heavy machinery.
5. Transportation. Purification of oil in locomotives, ships, and aircraft.
Precautions for Use
1. When selecting an oil purifier machine, choose the appropriate explosion-proof level according to the type and concentration of potentially explosive substances in the working environment.
2. Regularly inspect and maintain the electrical system and filters of the oil purifier machine to ensure normal operation and safety.
3. Pay attention to temperature control during the process to prevent high temperatures from affecting the properties of the oil product.
4. Ensure the sealing of all connecting parts of the oil purifier machine to prevent leakage that may cause danger.
Economic Benefit Analysis
1. Although the initial investment cost is higher than that of a regular oil purifier machine, it can save a lot of expenses on replacing oil products in the long run.
2. Reduce equipment failures and unplanned downtime due to oil quality issues, improving production efficiency.
3. Lower maintenance and repair costs caused by oil contamination.
FAQ
1. What is an oil purifier, and how does it work?
An oil purifier is a device designed to remove impurities and contaminants from used oil, making it suitable for reuse or safe disposal. It works by passing the oil through various filtering elements, which trap the particles and impurities while allowing clean oil to pass through.
2. What types of oils can be filtered using an oil purifier?
Oil purifiers can be used to filter various types of oils, including the transformer oil, turbine oil, lubricating oil, hydraulic oil.
3. Can I dispose of the filtered oil safely?
Yes, once the oil has been filtered, it can be disposed of safely, provided that it meets the local regulations and guidelines for waste oil disposal. Be sure to check with your local authorities or waste management companies to determine the proper procedures for disposing of filtered oil in your area.
4. Is it cost-effective to invest in an oil purifier?
Investing in an oil purifier can be cost-effective in the long run, as it allows you to reuse filtered oil, reducing the need for frequent oil changes and the associated costs. Moreover, maintaining clean oil helps extend the life of equipment and reduces the likelihood of costly repairs due to premature wear and tear.
Why choose us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
Enterprise tenet: Honest first, quality foremost
Operation belief: Establishment of AIDA brand and satisfaction of users are our persistent pursuit.
Service tenet: Responsible for every procedure; responsible for every machine; responsible for every customer.
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