Gear Oil Coalescence Separation Oil Purification Machine

The gear oil coalescence separation oil purification machine integrates vacuum drying, separation engineering technology, coagulation technology, adsorption technology and precision filtration technology. It can quickly and reliably remove moisture, gas, impurities, gum, sludge and various pigments in gear oil under high vacuum, and reduce the dielectric loss and acid value, improve the degree of demulsification, improve the quality of gear oil in an all-round way.

As an advanced piece of equipment, the gear oil coalescence separation oil purification machine makes it possible to recover and reuse the gear oil. The process of coalescence separation is based on the principle of separating suspended water droplets and other impurities from the used gear oil. The machine is designed to remove these impurities through a series of stages, including sedimentation, filtration, and coalescence. The result is clean, purified gear oil that can be safely reused, reducing waste and saving costs associated with purchasing new oil.

Key parameters

Rated flow : 25 - 400 L/min

Rated pressure : 0.6 MPa

Initial pressure loss : ≤0.1 MPa

Coarse filtering accuracy : 100 μm

Grade 1 filter rating : 10 μm, 20 μm

Grade 2 filter rating : 3 μm, 5 μm

Recommended viscosity : 10 - 120 cSt

Key features

1. Integrated Coalescence Separation Technology

At the heart of this machine lies its innovative coalescence separation mechanism, which relies on the unique properties of contaminants to facilitate their efficient removal from the gear oil. This technology utilizes specialized filters and coalescing elements that promote the aggregation of small water droplets, aerosols, and other suspended particles into larger entities, making them easier to separate from the oil.

2. Multi-Stage Filtration System

The purification process involves multiple stages of filtration, each targeting specific types and sizes of contaminants. Typically, the machine includes pre-filters for capturing large particulates, fine filters for removing smaller particles down to sub-micron levels, and coalescer cartridges specifically designed to facilitate water separation. This staged approach ensures comprehensive contaminant removal while minimizing pressure drops and maintaining steady flow rates.

3. Efficient Water Removal

One of the primary strengths of the Gear Oil Coalescence Separation Oil Purification Machine is its exceptional ability to extract free, emulsified, and dissolved water from the gear oil. The coalescing process encourages the aggregation of water droplets, which then rise to the surface due to their lower density, where they are drained off or collected for disposal. Additionally, some machines may incorporate vacuum dehydration or desiccant technologies to further reduce water content to extremely low levels.

4. Monitoring and Control Systems

Modern gear oil purification machines feature advanced monitoring and control systems, including digital displays, alarms, and automatic shutdown functions. These systems provide real-time data on oil condition, flow rate, temperature, and pressure, enabling operators to closely monitor the purification process and ensure optimal performance.

5. Ease of Maintenance and Durability

Designed with user convenience and long-term reliability in mind, the Gear Oil Coalescence Separation Oil Purification Machine typically features quick-release filter housings, easy-access service points, and robust construction using corrosion-resistant materials. Regular maintenance, such as filter replacement and cleaning, can be performed efficiently, minimizing downtime and ensuring consistent purification performance over time.

Benefits

The use of a gear oil coalescence separation oil purification machine offers numerous benefits, including:

1. Enhanced Gear System Performance

By restoring gear oil to its original cleanliness and viscosity specifications, the machine helps to reduce friction, wear, and heat generation, leading to improved gear system efficiency, smoother operation, and longer component life.

2. Protection Against Corrosion and Erosion

Effective removal of water and other contaminants minimizes the risk of rust, pitting, and erosion, safeguarding expensive gears, bearings, and seals from premature failure.

3. Extended Oil Drain Intervals

Purified gear oil exhibits better oxidative stability and resistance to contamination, allowing for longer service intervals between oil changes, reducing maintenance costs, and minimizing waste oil generation.

4. Improved Equipment Reliability

Clean, dry, and deaerated gear oil ensures reliable lubrication, reduces the likelihood of unexpected failures, and contributes to overall equipment uptime and productivity.

5. Environmental Sustainability

By prolonging the useful life of gear oil and minimizing waste generation, the machine supports environmentally responsible practices and can contribute to a company's sustainability goals.

Application fields

The gear oil coalescence separation oil purification machine is responsible for filtering gear oil and finds widespread application in various industries where gear systems play a crucial role, including:

1. Manufacturing and processing

2. Power generation

3. Marine and offshore

4. Construction and mining

5. Transportation

FAQ

1. What is an oil purifier, and how does it work?

An oil purifier is a device designed to remove impurities and contaminants from used oil, making it suitable for reuse or safe disposal. It works by passing the oil through various filtering elements, which trap the particles and impurities while allowing clean oil to pass through.

2. What types of oils can be filtered using an oil purifier?

Oil purifiers can be used to filter various types of oils, including the transformer oil, turbine oil, lubricating oil, hydraulic oil.

3. Can I dispose of the filtered oil safely?

Yes, once the oil has been filtered, it can be disposed of safely, provided that it meets the local regulations and guidelines for waste oil disposal. Be sure to check with your local authorities or waste management companies to determine the proper procedures for disposing of filtered oil in your area.

4. Is it cost-effective to invest in an oil purifier?

Investing in an oil purifier can be cost-effective in the long run, as it allows you to reuse filtered oil, reducing the need for frequent oil changes and the associated costs. Moreover, maintaining clean oil helps extend the life of equipment and reduces the likelihood of costly repairs due to premature wear and tear.

Why choose us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

Enterprise tenet: Honest first, quality foremost

Operation belief: Establishment of AIDA brand and satisfaction of users are our persistent pursuit.

Service tenet: Responsible for every procedure; responsible for every machine; responsible for every customer.

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