Energy-Saving Vertical Leaf Filter

The energy-saving vertical leaf filter is a highly efficient, energy-saving, and fully automatic precision clarification filtration device. Employing a vertical design with vibration discharge, it is commonly used in many industries, including petroleum, coatings, paints, food, beverages, pharmaceuticals, fats and oils, and chemicals, for precision filtration of fluid materials, as well as decolorization filtration of various liquids. This device consists of a stainless steel enclosed cylinder and double-sided filtration plates, featuring vibration discharge and environmentally friendly cleaning.

Technical Parameter

High Efficiency of Filtration Process

The energy-saving vertical leaf filter is designed to achieve high-efficiency filtration results, particularly for suspensions of small particles. The unit consists of a series of vertically placed filtration plates that provide a large filtration area compared to other filtration equipment. These plates have a unique and patented design that ensures effective removal of solids, and this makes it possible for the unit to maintain a high-quality filtration performance throughout the entire filtration process. The precise filtration of smaller particles translates to improved product quality for the end-user.

Energy Saving Design

The energy-saving vertical leaf filter has an energy-saving design that contributes to overall operational cost savings. The unit is designed to operate at a lower flow rate, which reduces the required fluid flow, decreasing the amount of process liquid used in the filtration process while maintaining a high-quality filtration performance. This design also incorporates a backwash system that allows the cleaning of the filter material to be more efficient, as the backwash fluid only needs to be collected and redeployed within the system. The energy-saving design of the energy-saving vertical leaf filter results in up to 60% energy savings, making it a highly cost-effective choice for any filtration process.

Full Automatic and Closed Working

The energy-saving vertical leaf filter is fully automatic and closed working, meaning that it requires minimal operator intervention, lessening the need for human resources and increasing production. The unit is fitted with an advanced programmable logic controller (PLC) capable of controlling and regulating the filtration process automatically. This automatic system ensures that the filtration process is controlled through an accurate interval time and that the unit is always operating optimally. By requiring minimal operator intervention, the energy-saving vertical leaf filter can contribute to increased efficiency and productivity while reducing the overall labor cost of the filtration process.

Vibration Discharge and Environmental Friendliness

The energy-saving vertical leaf filter is equipped with a vibration discharge system, which allows for the removal of solids from the filter plates without the need for human intervention. The vibration discharge system is designed to create pressure changes within the filtration plates, resulting in the solids being dislodged and removed from the filter. This vibration discharge system also ensures that the filtration process is never compromised by clogged filters or poorly functioning filter plates, leading to extended operation times and efficiency in the filtration process.

The energy-saving vertical leaf filter also employs an environmentally friendly cleaning process, which reduces the amount of cleaning chemicals and water needed to keep the unit in optimal working conditions. The cleaning process is fully enclosed, and all cleaning agents are contained within the system to ensure no leakage of harmful chemicals into the environment. This system is also designed to be easily and quickly cleaned, with the cleaning process taking as little as five minutes in some cases.

Application

1. Petrochemical industry: polyether, diesel, lubricating oil, white oil, transformer oil

2. Mineral oil and base oil: dibutyl ester, dioctyl ester

3. Grease: crude oil, bleaching oil, gasified oil, winterized oil, etc

4. Food: gelatin, salad oil, starch, syrup, monosodium glutamate, milk, etc

5. Pharmaceutical: hydrogen peroxide, vitamin C, glycerin, etc

6. Paint: varnish, resin paint, real paint, 685 varnish, etc

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated

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