
Customizable Advanced Perforated Plate Sintered Mesh
Product Details
The customizable advanced perforated plate sintered mesh is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering processes. This material has the characteristics of high strength, high temperature resistance and corrosion resistance, and can maintain good filtration performance under various working conditions. It is widely used in chemical, petroleum, pharmaceutical, food processing and other fields.
Structural features
The structural design of the customizable advanced perforated plate sintered mesh is the key to its efficient filtration performance. Its features include:
1. Multi-level filtration
By setting a multi-layer structure with different pore sizes, a multi-level filtration effect from coarse filtration, semi-fine filtration to fine filtration can be achieved.
2. High open porosity
Although it is composed of multiple layers of materials, the overall design ensures a high open porosity, reduces the pressure drop when the fluid passes through, and improves the filtration efficiency.
3. Uniform micropore distribution
The precise punching technology ensures that the size and shape of each hole are very consistent, which helps to achieve more uniform fluid distribution and higher impurity capture.
4. Excellent mechanical strength
The densification of the material during the sintering process improves the product's resistance to compression and bending, allowing it to work stably under high pressure.
Parameters
Nominal precision (μm) |
Absolute precision (μm) |
Gases permeability (L/min · dm2 · kPa) |
Bubbling pressure (pa) |
1 |
6-7 |
180 |
5300-6000 |
2 |
8-9 |
240 |
4300-5000 |
5 |
11-13 |
260 |
3000-3700 |
10 |
16-18 |
310 |
2700-3300 |
15 |
24-26 |
350 |
2000-2600 |
20 |
28-32 |
450 |
1800-2300 |
25 |
34-36 |
620 |
1400-1900 |
30 |
40-45 |
690 |
1200-1700 |
40 |
50-55 |
720 |
1000-1500 |
50 |
71-80 |
850 |
900-1200 |
70 |
89-95 |
900 |
700-1100 |
100 |
110-120 |
1080 |
650-1000 |
150 |
180-200 |
2600 |
550-800 |
200 |
260-280 |
2800 |
450-600 |
Performance advantages
The main performance advantages of the customizable advanced perforated plate sintered mesh are reflected in the following aspects:
1. Corrosion resistance
The high-quality raw materials used ensure its stability in extreme chemical environments and are suitable for a variety of media such as acids, alkalis and organic solvents.
2. High temperature resistance
The high-temperature sintering process gives the product extremely high temperature resistance, and it can continue to work without deformation in an environment of up to several hundred degrees Celsius.
3. Easy to clean and maintain
The smooth surface and solid structure are convenient for backwashing and chemical cleaning, and the maintenance cost is low.
4. Long life
Due to its excellent physical and chemical properties, it has a longer service life than ordinary filter materials.
Application areas
The customizable advanced perforated plate sintered mesh is widely used in many industrial fields due to its excellent filtering performance and durability:
1. Chemical industry
It is used for catalyst recovery and fluid purification in petrochemical and fertilizer production.
2. Food processing
It is used for clarifying and filtering beverages and edible oils to ensure product quality and safety.
3. Water treatment
Used as fine filter media in municipal and industrial wastewater treatment to remove suspended particles.
4. Pharmaceutical manufacturing
Filter impurities in the production of raw materials to ensure the purity of the medicine.
Manufacturing process
The manufacturing process of customizable advanced perforated plate sintered mesh includes several key steps: raw material selection, punching production, stacking assembly, sintering curing and post-processing.
1. Raw material selection
Corrosion-resistant and high-temperature resistant materials such as stainless steel, nickel alloy or titanium are usually selected. These materials not only have excellent chemical stability, but also can withstand harsh working environments.
2. Punching production
Use high-precision punching equipment to punch uniform micropores on the metal plate. The pore size and shape can be customized according to application requirements, and common ones are round, square or long strips.
3. Stacking assembly
Stack multiple layers of perforated plates in a specific order and configuration. The pore size of each layer can be the same or different to achieve different filtering accuracies.
4. Sintering and curing
Put the assembled multi-layer sheet into a high-temperature sintering furnace, and by controlling the heating rate and insulation time, the layers of sheet are fused together at high temperature to form a solid overall structure.
5. Post-processing
The product after sintering may need surface treatment, such as pickling, polishing, etc., to improve its surface corrosion resistance and overall aesthetics.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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