High Filter Precision Punching Plate Composite Sintered Wire Mesh
Product Details
The high filter precision punching plate composite sintered wire mesh is composed of multiple layers of metal wire mesh and punching plates of different specifications and consolidated by high-temperature sintering process. It combines the filtration performance of metal wire mesh and the high-strength characteristics of punching plates, and is suitable for various high-pressure and high-load filtration occasions. The typical structure of the punching plate composite sintered wire mesh includes punching plate, dispersion layer, control layer, and protective layer.
Performance characteristics
As a high-performance filter material, the high filter precision punching plate composite sintered wire mesh has the following characteristics:
1. High strength
Due to the use of punching plates as external supports, the composite sintered wire mesh has high compressive strength and mechanical strength, capable of maintaining structural stability under high pressure environments.
2. High filtration accuracy
The design of the multi-layer screen makes the filtration accuracy high, which can effectively remove solid particles and impurities in the fluid.
3. Corrosion resistance
The use of corrosion-resistant materials, such as stainless steel, makes the punching plate composite sintered wire mesh have better corrosion resistance in acid and alkali environments, prolonging the service life.
4. Easy to clean
The filter material can be cleaned by backwashing, which is convenient for reuse and reduces operating costs.
5. Excellent air permeability
Although it has a high-density filter layer, due to a reasonable structural design, the punching plate composite sintered wire mesh still has good air permeability, which is conducive to improving filtration efficiency.
6. Customizable
Different apertures, layers, and sizes can be customized according to different application scenarios to meet specific filtration requirements.
7. Long service life
Due to its stable structure, strong compression resistance, and easy cleaning and maintenance, the service life of the punching plate composite sintered wire mesh is relatively long.
8. Wide range of applications
It can be used in industrial water treatment, oil and gas, food and beverage, pharmaceutical, and other fields, with a wide range of application prospects.
Application field
Due to its excellent performance and wide applicability, the high filter precision punching plate composite sintered wire mesh has been applied in many fields.
1. Industrial water treatment. It is used to filter suspended solids and solid particles in industrial wastewater.
2. Oil and gas industry. As an important filter element in the process of oil and gas extraction and transportation.
3. Food and beverage industry. In the production of food and beverages, ensure the cleanliness of raw materials and products.
4. Pharmaceutical industry. In the pharmaceutical process, it is used to purify and filter pharmaceutical ingredients.
5. Hydraulic system. As a hydraulic oil filter, it protects the normal operation of mechanical equipment.
6. Environmental protection project. In the waste gas treatment, the particulate matter in the harmful gas is filtered.
Parameters
|
Nominal precision (μm) |
Absolute precision (μm) |
Gases permeability (L/min · dm2 · kPa) |
Bubbling pressure (pa) |
|
1 |
6-7 |
180 |
5300-6000 |
|
2 |
8-9 |
240 |
4300-5000 |
|
5 |
11-13 |
260 |
3000-3700 |
|
10 |
16-18 |
310 |
2700-3300 |
|
15 |
24-26 |
350 |
2000-2600 |
|
20 |
28-32 |
450 |
1800-2300 |
|
25 |
34-36 |
620 |
1400-1900 |
|
30 |
40-45 |
690 |
1200-1700 |
|
40 |
50-55 |
720 |
1000-1500 |
|
50 |
71-80 |
850 |
900-1200 |
|
70 |
89-95 |
900 |
700-1100 |
|
100 |
110-120 |
1080 |
650-1000 |
|
150 |
180-200 |
2600 |
550-800 |
|
200 |
260-280 |
2800 |
450-600 |
Manufacturing process
The manufacturing process of punching plate composite sintered wire mesh includes the following steps:
1. Material selection. Choose the right metal material, such as stainless steel, mild steel, copper or aluminum, depending on the specific application.
2. Punching plate production. The selected metal sheet is punched out with the required holes according to the specific aperture and arrangement.
3. Wire mesh production. Weaving different specifications of wire mesh for support and filtration.
4. Stacking. Stack the punching plate with wire mesh of different specifications in a certain order.
5. Sintering. The superimposed material is placed in a high-temperature sintering furnace and heated to a temperature close to the melting point to form a metallurgical bond between the layers of material.
6. Processing and forming. The sintered block is cut, shaped, and polished as needed, and finally a finished product is formed.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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