Anti-Corrosion Industrial Titanium Powder Sintered Filter Plate

The anti-corrosion industrial titanium powder sintered filter plate is a high-performance filter material made of titanium powder through a specific sintering process. It not only has high strength, low density, excellent corrosion resistance and biocompatibility inherent in titanium metal itself, but also further improves its filtration efficiency and mechanical strength through the sintering process.

Manufacturing principle

The manufacturing principle of anti-corrosion industrial titanium powder sintered filter plate is based on powder metallurgy technology. First, select suitable titanium powder as raw material, then obtain a pre-set shape of the compact by pressure forming, and finally sinter at high temperature. During the sintering process, the contact points between titanium powders will melt and recrystallize during the cooling process to form a dense polycrystalline structure, so that the compact becomes a whole. By controlling the sintering parameters, the porosity and mechanical properties of the filter plate can be adjusted.

Process flow

1. Preparation of titanium powder

Titanium powder is the basis for manufacturing the anti-corrosion industrial titanium powder sintered filter plate, and its quality directly affects the performance of the final product. Titanium powder can be obtained by vapor deposition, mechanical reduction, electrolytic preparation and other methods. The prepared titanium powder needs to be strictly screened to ensure that its particle size distribution meets the requirements.

2. Pressing and molding

Put the prepared titanium powder into a mold and apply pressure through a hydraulic press or a mechanical press to form a compact with a certain shape and size. During the molding process, the pressure, holding time and pressure relief speed need to be controlled to ensure the density and strength of the compact.

3. Sintering

Put the compact in a high-temperature furnace for sintering. The sintering temperature and holding time need to be determined according to the type of titanium powder and the density of the compact. The sintering temperature generally needs to reach above the melting point of titanium so that the contact points between the powders melt and recrystallize. The cooling rate also needs to be controlled during the sintering process to prevent the product from cracking.

4. Post-processing

After sintering, post-processing operations such as polishing, cleaning, and heat treatment may be required to remove oxides and impurities on the surface and further improve the surface finish and corrosion resistance of the product.

Performance characteristics

1. Corrosion resistance

Titanium has excellent corrosion resistance and can resist corrosion from most acids, alkalis and salts. Therefore, the titanium powder sintered filter plate has good stability in harsh chemical environments.

2. High strength

The sintered titanium powder has high density and mechanical properties, which makes the filter plate have high strength and can work stably under high pressure difference.

3. High filtration accuracy

By controlling the particle size and sintering process of titanium powder, a uniform pore structure from micropores to fine pores can be obtained, thereby achieving high-precision filtration.

4. Easy to process and customize

Due to the process characteristics of powder metallurgy, it can be processed into products of different shapes and sizes as needed to meet the application needs of different fields.

Parameters

Application fields

1. Chemical industry

In the chemical industry, the anti-corrosion industrial titanium powder sintered filter plates can be used to filter highly corrosive chemicals such as acids, alkalis and certain organic compounds. Its corrosion resistance ensures stable operation under these harsh conditions.

2. Pharmaceutical industry

In the pharmaceutical industry, titanium powder sintered filter plates can be used for the purification and separation of drugs to ensure the quality and purity of drugs. Its high filtration accuracy and easy cleaning characteristics are particularly suitable for the GMP standard requirements in the pharmaceutical field.

3. Food industry

In the food industry, titanium powder sintered filter plates can be used to filter beverages, juices and other foods to ensure food safety and hygiene. Its non-toxic and odorless characteristics meet the requirements of food safety.

4. Oil and gas industry

In the oil and gas industry, titanium powder sintered filter plates can be used for oil and gas separation and purification to improve the recovery rate and quality of oil and gas. At the same time, its high strength and corrosion resistance also meet the needs of marine engineering and deep-sea exploration.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated

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