Metal Fiber Sintered Felt With Protective Mesh

The metal fiber sintered felt with protective mesh is a highly engineered filter media that combines the filtration precision and durability of traditional metal fiber sintered felt with the structural strengthening properties of external wire mesh to provide a high-performance solution for industrial filtration applications.

Production process

The manufacturing process of the Metal Fiber Sintered Felt With Protective Mesh begins with the selection of ultrafine metal fibers. Common materials include, but are not limited to, 316L stainless steel, iron-chromium-aluminum, nickel alloys, etc. These materials are known for their excellent corrosion resistance, high temperature resistance, and mechanical strength. First, these metal fibers are evenly distributed through precision nonwoven laying techniques to form preliminary fiber layers. Subsequently, these fiber layers are stacked and sintered at high temperatures. This process results in a strong metallurgical bond between the fibers, resulting in a dense but evenly distributed microporous structure, which is the basis for the high filtration accuracy of sintered felt.

The key step is the introduction of a netting design. The netting is usually woven from wire thicker than sintered felt, and it can be single-sided or double-sided, depending on the application requirements. The netting is precisely superimposed after sintered felt has been sintered and fixed to the sintered felt again by heat treatment or special welding processes, forming a monolithic structure. This not only enhances the overall strength of the sintered felt, but also protects the fine filter layer inside from physical damage, especially in harsh environments with high differential pressure or mechanical vibration.

Feature Overview

1. Filtration accuracy and stability

The pore distribution of the metal fiber sintered felt with protective mesh is uniform, providing filtration accuracy from micron to nanometer level. Due to its stable structure, its filtration performance remains stable and reliable even after long-term use and multiple cleanings.

2. High pollution capacity and long life

The unique porous structure allows it to have a large surface area, which can effectively accommodate a large number of impurities, prolong the filter replacement cycle, and reduce maintenance costs.

3. High temperature resistance and chemical stability

Select high temperature resistant metal materials, such as 316L stainless steel and iron chromium aluminum, so that it can continue to work at temperatures up to 480 ° C, while having good resistance to acid and alkali and various organic solvents, suitable for harsh chemical environments.

4. Strength and plasticity

The addition of the protective mesh significantly enhances the overall mechanical strength, maintaining the same shape even under high pressure conditions, while the flexibility of the metal material allows it to adapt to various shapes of filter shells.

5. Cleaning and regeneration

Due to its three-dimensional mesh structure and open channel design, the metal fiber sintered felt with protective mesh can easily remove blockages and restore filtration efficiency by countercurrent cleaning, chemical cleaning or ultrasonic cleaning.

Parameters

Application field

The metal fiber sintered felt with protective mesh plays an important role in many fields due to their excellent comprehensive properties.

1. Petrochemical industry

It is used as a high-efficiency filter medium in crude oil refining and natural gas processing to effectively remove solid particles and moisture from liquids and gases.

2. Chemicals

In the production process of pharmaceuticals, fine chemicals, and polymers, it is used to filter raw material liquids, reaction media, and finished products to ensure product quality.

3. Food and Beverage

Provide pollution-free, high-hygiene filtration solutions in purified water treatment, alcohol clarification, juice filtration, etc.

4. Electronics and semiconductors

Ensure a dust-free and sterile environment in high-precision fields such as ultrapure water preparation, air purification, and chip manufacturing.

5. Water treatment

In seawater desalination, sewage treatment, and circulating cooling water systems, it effectively intercepts suspended solids and protects subsequent equipment.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated

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