
High-Tech Advanced Sintered Metal Fiber Felt
Product Details
The high-tech advanced sintered metal fiber felt is a high-performance material that integrates multiple functions such as filtration, separation, purification, thermal conductivity, and electromagnetic shielding. It is based on advanced material science and processing technology. It is made by precisely arranging and molding extremely fine metal fibers and sintering and curing them under high temperature conditions. This process not only retains the physical and chemical properties of the metal itself, but also gives the material a unique microstructure and excellent comprehensive performance.
Main features
1. Porosity and high-efficiency filtration
The high-tech advanced sintered metal fiber felt has high porosity and uniform pore size distribution. It can effectively intercept and retain tiny particles. It is suitable for precision filtration of air and liquids, with high filtration efficiency and long service life.
2. High temperature resistance and corrosion resistance
The metal substrate enables it to maintain stable performance in high temperature and corrosive environments, and is suitable for use in extreme working conditions such as chemical industry and metallurgy.
3. High strength and processability
The sintering process forms a strong bond between the fibers, giving the material good mechanical strength and toughness. At the same time, it can be cut, folded, welded and other secondary processes as needed.
4. Conductivity and electromagnetic shielding
The natural properties of metals make sintered felt an excellent conductive material and electromagnetic wave shielding material, which is widely used in electronic equipment and communication facilities.
5. Renewability and environmental protection
The sintered metal fiber felt can restore filtration efficiency through backwashing, chemical cleaning and other methods, and can be reused to reduce operating costs and be environmentally friendly.
Application areas
1. Industrial filtration
In the fields of petroleum, chemical, pharmaceutical, food processing, etc., it is used for the purification and removal of gases and liquids, such as dust removal, desulfurization, catalyst recovery, etc.
2. Environmental protection engineering
Air purification, water treatment, noise control, especially in the treatment of environments containing harmful substances or requiring high temperature operation, it performs well.
3. Energy field
As a gas diffusion layer for battery separators and fuel cells, it improves energy conversion efficiency and service life.
4. Electronics and communications
Electromagnetic shielding materials, heat sinks, and conductive connectors to ensure the normal operation of equipment and signal quality.
5. Aerospace
The characteristics of light weight and high strength make it used in thermal management, structural parts and filtration systems in the aerospace field.
Parameters
Filter precision (μm) |
Bubbling point pressure (pa) |
Air permeability (L/min, dm2, kpa) |
Porosity (%) |
Containment capacity (mg/cm2) |
Thickness (mm) |
Fracture strength (Mpa) |
Basic value |
Basic value |
Basic value |
Basic value |
Basic value |
Basic value |
|
5 |
6800 |
47 |
75 |
5 |
0.3 |
32 |
7 |
5200 |
63 |
76 |
6.5 |
0.3 |
36 |
10 |
3700 |
105 |
75 |
7.8 |
0.37 |
32 |
15 |
2450 |
205 |
79 |
8.6 |
0.4 |
23 |
20 |
1900 |
280 |
80 |
15.5 |
0.48 |
23 |
25 |
1550 |
355 |
80 |
19 |
0.62 |
20 |
30 |
1200 |
520 |
80 |
26 |
0.63 |
23 |
40 |
950 |
670 |
78 |
29 |
0.68 |
26 |
60 |
630 |
1300 |
85 |
36 |
0.62 |
28 |
Deviation of 10% |
Deviation of 10% |
Deviation of 10% |
Deviation of 10% |
Deviation of 10% |
Deviation of 10% |
Deviation of 10% |
Preparation process
The production process of the high-tech advanced sintered metal fiber felt mainly includes several key steps: raw material selection, fiber preparation, molding, sintering and post-processing:
1. Raw material selection
According to the application requirements of the final product, select suitable metal materials, such as stainless steel, copper, nickel-chromium alloy, iron-chromium-aluminum, etc. These metals have good heat resistance, corrosion resistance and mechanical properties.
2. Fiber preparation
The metal raw materials are processed into metal fibers with a diameter of micrometers by wire drawing, cutting, crushing and other methods. The fiber diameter and length directly affect the porosity, filtration accuracy and mechanical strength of the final product.
3. Forming
The metal fibers are laid evenly or formed into the required shape and size using special molds. This step can be achieved by mechanical laying, electrostatic adsorption or air jet injection.
4. Sintering
The formed metal fibers are heated to a certain temperature under vacuum or protective atmosphere to melt and bond the fibers together to form a sintered felt with a certain strength and porous structure. The sintering temperature and time need to be precisely controlled to ensure the porosity, density and mechanical properties of the material.
5. Post-processing
Including cutting, shaping, cleaning, surface treatment, etc., to further optimize product performance according to specific application requirements.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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