Stainless Steel Sintered Mesh Filter Disc

Name: Stainless Steel Sintered Mesh Filter Disc
Brand: AIDA
SKU: 240129732

The stainless steel sintered mesh filter disc is formed by stacking multiple layers of metal mesh and sintering at high temperature, which increases the strength and stability of the filter disc. The mesh hole is evenly distributed and the filtration accuracy is high, which can be adjusted to 1-200 microns as needed.

Product Details

The stainless steel sintered mesh filter disc is a high-performance filter material. It combines modern metal material science and fine processing technology, and is widely used in industrial filtration, separation, purification and other fields. The unique feature of this filter material is that it is made through the precise stacking, pressing and vacuum sintering process of multi-layer stainless steel wire mesh. It has excellent filtration accuracy, strength and durability, and has become an indispensable part of many industries.

The stainless steel sintered mesh filter disc is formed by stacking multiple layers of metal mesh and sintering at high temperature, which increases the strength and stability of the filter disc. The mesh hole is evenly distributed and the filtration accuracy is high, which can be adjusted to 1-200 microns as needed.

Material and manufacturing process

The stainless steel sintered mesh filter disc is mainly made of 304, 316, 316L and other high-quality stainless steels as raw materials. These stainless steels have excellent corrosion resistance, high temperature resistance and mechanical properties, ensuring the stable working performance of the filter disc in various harsh environments. The manufacturing process can be roughly divided into the following steps:

1. Wire mesh weaving

First, a multi-layer wire mesh structure is formed by precision weaving technology using selected stainless steel wires. The mesh size and density of each layer of wire mesh are determined according to the filtration accuracy requirements of the final product.

2. Lamination and pressing

The multi-layer metal wire mesh is precisely stacked according to a specific arrangement, and the layers of mesh are staggered through special lamination technology, and then pressed under high pressure to form a preform with a certain density and thickness.

3. Vacuum sintering

The preform is sintered at high temperature under vacuum or protective atmosphere. This process makes the connection points between the layers of metal wire mesh melt and combine to form a whole, high-strength filter medium. During the sintering process, metallurgical bonding occurs between the metal particles, which improves the overall strength and rigidity of the filter.

4. Post-processing

After sintering is completed, the filter needs to go through steps such as cutting, edge treatment (such as hemming), cleaning, and surface treatment to achieve the dimensional accuracy, aesthetics, and cleanliness requirements of the final product.

Performance characteristics

The core value of the stainless steel sintered mesh filter disc lies in their outstanding performance.

1. High filtration accuracy

Through carefully designed mesh size and multi-layer stacking structure, the stainless steel sintered mesh filter disc can achieve filtration accuracy of 1 micron to 300 microns, effectively removing impurities in liquids or gases.

2. High strength and stability

The sintering process forms a strong metallurgical bond inside the filter disc, which can maintain structural stability even under high pressure difference and long-term working conditions, and is not prone to deformation or damage.

3. Excellent backwash regeneration

Due to the smooth mesh structure and regular arrangement, the stainless steel sintered mesh filter disc is easy to clean and backwash, and can be used repeatedly, prolonging service life and reducing maintenance costs.

4. Corrosion resistance and high temperature resistance

The stainless steel material itself has good corrosion resistance and high temperature resistance, making the filter disc suitable for various working environments with strong chemical corrosion and high temperature.

5. Design flexibility

According to the actual application requirements, different shapes (such as round, square, oval), sizes, thicknesses and filtration accuracy can be customized to adapt to a variety of filtration devices.

Application field

The stainless steel sintered mesh filter disc plays an important role in many industries due to their excellent performance.

1. Petroleum and chemical industry

It is used for raw material filtration, catalyst recovery, product purification, etc. in refining and petrochemical production to effectively prevent equipment blockage and pollution.

2. Water treatment

In drinking water, wastewater treatment, seawater desalination, etc., it is used to remove suspended solids, bacteria, viruses, etc., to ensure water quality safety.

3. Food and beverages

In the production line of beer, beverages, dairy products, etc., as a filter medium, to ensure that the product is pure and free of impurities, in line with food safety standards.

4. Medicine and health

In pharmaceuticals and bioengineering, it is used for API filtration, fermentation liquid clarification, air purification, and high cleanliness of the production environment.

5. Automotive and aviation

As a key component of fuel filtration and air filtration, it ensures efficient engine operation and enhances safety.

6. Environmental protection

In environmental protection equipment such as flue gas desulfurization and waste gas treatment, particulate matter is effectively captured to reduce emission pollution.

Parameters

Standard material	SUS316L or 304
Standard size	5-600mm
Filtration accuracy	1-200μm
Special specifications can be developed according to customer requirements.