
Titanium Powder Sintered Filter Round Disc
Product Details
The titanium powder sintered filter round disc is a high-performance filter material. It is made by sintering titanium powder at high temperature to form a disc-shaped material with a certain pore structure. This filter material has been widely used in many fields due to its unique physical and chemical properties.
Material properties
The main material of titanium powder sintered filter round disc is titanium, which is a lightweight, high-strength, corrosion-resistant metal element. Titanium is abundant in the earth's crust, but it is considered a rare metal because of its difficulty in extraction and processing. The density of titanium is about 4.5 g/cm3, which is only 60% of steel, but its strength is comparable to some high-strength steels. Titanium has a melting point of up to 1668°C and has good high temperature resistance. In addition, titanium has excellent corrosion resistance and can remain stable in many acidic and alkaline environments, which makes titanium an ideal choice for manufacturing filter materials.
Product Features
The titanium powder sintered filter round disc has the following significant features:
1. High filtration accuracy
By controlling the powder particle size and sintering process, the filtration accuracy ranging from 0.5 microns to 100 microns can be achieved to meet the needs of different application scenarios.
2. High filtration efficiency
The filtration efficiency of the titanium powder sintered filter round disc is usually higher than 99.99%, which can effectively remove tiny particles and impurities in the fluid.
3. High temperature resistance
Due to the high melting point of titanium, the titanium powder sintered filter round disc can work stably at temperatures up to 300°C, which is suitable for filtration tasks in high temperature environments.
4. Corrosion resistance
The chemical properties of titanium are stable and can resist corrosion from most acidic and alkaline media, extending the service life of the filter element.
5. Good mechanical properties
The titanium powder sintered filter round disc has good mechanical strength and toughness, can withstand certain pressure and impact, and is not easy to deform or break.
6. Renewability
During use, if the filter disc is blocked, it can be regenerated by backwashing or chemical cleaning to restore its filtration performance.
Parameters
Value of particles blocked in liquid |
Permeability (no less than) |
|||
Filtration efficiency (98%) |
Filtration efficiency (99.9%) |
Permeability (10-12m2) |
Relative permeability |
MPa |
1 |
3 |
0.05 |
5 |
3 |
3 |
5 |
0.08 |
8 |
3 |
5 |
10 |
0.3 |
30 |
3 |
10 |
14 |
0.8 |
80 |
3 |
15 |
20 |
1.5 |
150 |
3 |
20 |
32 |
2 |
200 |
3 |
35 |
52 |
4 |
400 |
2.5 |
60 |
85 |
6 |
600 |
2.5 |
80 |
124 |
10 |
1000 |
2.5 |
Application fields
The titanium powder sintered filter round discs are widely used in the following fields due to their excellent performance:
1. Chemical industry
Used to filter gases and liquids in chemical reactions to remove impurities and catalyst particles.
2. Pharmaceutical industry
Used to filter liquid medicines in the pharmaceutical process to ensure the purity of medicines.
3. Environmental protection field
Used for air purification and water treatment to remove harmful gases and suspended particles.
4. Food and beverage industry
Used to filter liquid foods such as cooking oil and juice to improve product quality.
5. Energy industry
Used to filter fluids and protect equipment and pipelines in oil and gas extraction.
Production process
The manufacturing process of titanium powder sintered filter round discs mainly includes the following steps:
1. Powder preparation
First, pure titanium is extracted from titanium ore and then ground into fine powder. The particle size of these powders will directly affect the filtration accuracy and pore structure of the final product.
2. Molding
The titanium powder is filled into the mold and molded by pressure. This step can be cold pressed or hot pressed to obtain the desired shape and size.
3. Sintering
The molded titanium powder blank needs to be sintered at high temperature to make the bond between the powder particles stronger. During the sintering process, the powder particles will partially melt to form a continuous metal network structure.
4. Post-processing
After sintering, the filter disc needs to be cooled, cleaned and surface treated to ensure good filtration performance and durability.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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