
High Precision Wedge Wire Screen Tube
Product Details
The high precision wedge wire screen tube is an advanced filter material that uses V-shaped wire mesh welded on the support structure to form a continuous gap, which is used to effectively intercept solid particles and impurities while allowing liquid or gas to pass through. The tube surface is smooth, without edges and burrs. The gap is uniform and does not leak grease.
Technical characteristics and design advantages
1. Precise gap design
The core feature of the high precision wedge wire screen tube is its precise gap design, and the gap width can range from tens of microns to thousands of microns according to application requirements. This precise control enables the screen tube to be effectively used to capture and separate solid particles of various particle sizes.
2. Self-cleaning ability
The design of the high precision wedge wire screen tube focuses on promoting backwashing and reducing maintenance requirements. The flow of liquid or gas can help wash away impurities attached to the surface of the screen tube, restore filtration performance, and thus extend the service life of the screen tube.
3. Diverse material selection
The high precision wedge wire screen tube can choose different materials, such as stainless steel, nylon, aluminum, etc., to adapt to different working environments and chemical compatibility requirements. For example, in a highly corrosive environment, corrosion-resistant materials (such as stainless steel 316L) can be selected.
4. Excellent mechanical strength
The special support structure and high-quality welding technology ensure that the wedge wire screen tube can withstand high working pressure, is not easy to deform, and is suitable for working in high-pressure environments.
5. High open porosity
The wedge wire screen tube has a high open porosity, which enables the screen tube to maintain good filtration efficiency and low pressure drop even under high flow working conditions.
Manufacturing process and quality control
1. Wire winding and welding
The production of the high precision wedge wire screen tubes begins with a series of parallel support rods fixed on a circumferential mold, and then the special V-shaped wire is gradually wound and spot welded on the support rods. This process requires precise operation to ensure the uniformity of the gap and the firmness of the welding.
2. Surface treatment
After welding, the surface of the screen tube will be polished to remove any sharp edges, ensure the safety of installation and use, and reduce fluid resistance.
3. Quality inspection
Each wedge wire screen tube will undergo rigorous quality inspections, including tests on the consistency of gap width, overall strength of the screen tube, and corrosion resistance. These tests ensure that the screen tube can meet the expected performance standards in the customer's application.
Parameters
Material |
Stainless steel 304, 316L, 904L, Hastelloy |
Gap |
Minimum 0.015mm |
Diameter |
Customized |
Filtering direction |
Customized (from inside to outside, or from outside to inside) |
Application areas
1. Oilfield mining
In oilfield mining, the high precision wedge wire screen tubes are used for sand control of oil wells. They are installed underground to effectively prevent formation sand from entering the well, protect the pumping equipment, and allow the oil-water mixture to pass smoothly.
2. Water treatment system
The high precision wedge wire screen tubes play an important role in urban sewage treatment, industrial wastewater treatment, and drinking water treatment. They are used for preliminary filtration to remove suspended matter, particulate impurities, etc. in water to ensure the safety and purity of water quality.
3. Food processing
In the food and beverage industry, the high precision wedge wire screen tubes are used to filter raw materials and products to ensure product safety and hygiene. For example, in beer production, screen tubes are used to remove yeast and insoluble particles to ensure the clarity of beer.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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